Automatic 4 Colors Flexo Printer Slotter Die-cutter Folder Gluer and Strapper Machine Inline

Product Description

Printing machine unit configuration:

  • The whole machine is designed in strict accordance with the EU CE safety standard, with standardization, universality and humanization. According to the man-machine integrated manufacturing concept, it can directly set, correct, execute, replace, memory and other functions on the touch screen, which is a product with ultra-high cost performance.
  • Touch screen human-machine interface and electric control dual system operation function, with intelligent zero, memory automatic reset, order storage and other functions.
  • The whole machine wall panel and important parts are aging treatment, tempering to eliminate metal internal stress; Are made of high precision machining center, CNC grinding machine grinding processing.
  • The machine shaft and roller are made of high quality steel, grinding, high precision computer dynamic balance correction, the surface is plated with hard chromium.
  • The whole machine transmission gear is made of 40Cr alloy steel, carburized and quenched, hardness HRC58 ~ 62; After grinding, 6-level precision, to ensure long-term use of high color accuracy.
  • The machine transmission parts (shaft, tooth connection),are key-less connection (expansion sleeve), eliminate the connection gap, suitable for large torque long-term high-speed operation.
  • The whole machine transmission bearings, important transmission parts are made of well-known brands: Harbin brand, easy maintenance, longer service life.
  • The lubrication system adopts spray type automatic lubrication and is equipped with automatic balancing device to maintain the same level of oil in each unit.
  • The machine adjusts preset bits. Paper feed, printing, and die-cutting automatically return to zero, and memory automatically resets.
  • The working gap of the machine is adjusted by PLC electric and touch screen. The adjustment is quick, accurate and convenient.
  • The host adopts frequency conversion control, which makes the starting operation more stable and energy saving. Phase adjustment using inverter control, shutdown, operation can be adjusted (PLC touch screen operation).
  • The whole machine is equipped with the function of order storage, which can store 999 orders. According to the carton size, set the parameters of each unit on the touch screen, store the order and give the order number. When the order is produced again, you can search the order number to retrieve and use it, which makes the order exchange more convenient and faster.
  • The machine is equipped with automatic inking function of glue shaft extrusion pressure, and the ink balancing function is turned on by PLC touch screen to manually adjust the pressure between glue shaft and mesh roller. When the photoelectric sensor detects that the pressure of rubber shaft and mesh roller is appropriate, ink will be automatically inking to prevent the printing roller from being polluted directly because the pressure of rubber shaft and mesh roller is too small.
No. Model unit 920 1224 1426 1626
1 Maximum speed pcs/min 300 250 250 200
2 Economic speed pcs/min 250 220 220 180
3 Max feeding size mm 900×2200 1200×2600 1400×2800 1600×2800
4 Min feeding size mm 300×600 350×600 400×600 450×600
5 Max printing size mm 900×2000 1200×2400 1400×2600 1600×2600
6 Printing roller diameter mm 304 408 480 536
7 Plate thickness mm 3.94 3.94 3.94 3.94
8 The thickness mm 2-11 2-11 2-11 2-11
9 Min slotting distance mm 130×130×130×130
10 Max slotting distance mm 70×210×70×210
11 Printing accuracy mm +/-0.5 +/-0.5 +/-0.5 +/-0.5

Automatic folding gluing unit configuration:

This machine is a carton machine developed by our technical team after hard research and according to customer market demand, which can be directly connected with the printing press after printing slotting (die-cutting), gluing, folding, shaping, stacking and counting, and neatly output in one. The machine to save the first printing slotting (die cutting) and then gluing box labor and time, reduce labor intensity and greatly improve the quality of production efficiency for the purpose, the whole machine using PLC full computer control to achieve synchronization with the printing press, size adjustment, order storage, quantity management. Provide you with high speed and high quality production efficiency.

No. Model unit 920 1224 1426 1626
1 Max stacking height mm 350 350 350 350
2 Min stacking height mm 80 80 80 80
3 Max stacking pieces 30 30 30 30
4 Min stacking pieces 15 15 15 15

Automatic baler unit configuration:

The automatic baler is an indispensable high-efficiency product after printing in the packaging factory. This product is composed of three modules: paper feeding and finishing department, packaging department and receiving department. It combines traditional mechanical manufacturing with electrical automation to realize easy operation, second order change, maintenance-free.

No. Max Bundling Size cm 140×120×30 140×120×30 140×120×30 140×120×30
1 Min Bundling Size mm 400×300×50 400×300×50 400×300×50 400×300×50
2 Min distance C mm 300 300 300 300
3 PE tape mm 28# 28# 28# 28#
4 Speed package 18-22(±2) 18-22(±2) 18-22(±2) 18-22(±2)
5 Air Pressure Mpa 0.8 0.8 0.8 0.8
6 Power Kw 4.5 4.5 4.5 4.5
7 Overall dimension m 3.9×2.8×2.1 3.9×2.8×2.1 3.9×2.8×2.1 3.9×2.8×2.1
8 Weight Kg 1700 1700 1700 1700

Unit Components Gallery

Operational Details

Overview & Structure Diagrams

Frequently Asked Questions (FAQ)

1. What safety standards do the printing machine units comply with?
The entire printing machine is designed in strict accordance with the EU CE safety standards, focusing on standardization, universality, and humanized operations to guarantee high-performance safety.
2. How does the order storage memory function work?
The machine is equipped with an order storage system capable of saving up to 999 orders. You can set the target carton parameters on the PLC touch screen, assign an order number, and retrieve it instantly for faster set-ups next time.
3. What is the benefit of the automatic folding gluing unit?
The folding gluing unit links directly to the printing press. It merges slotting, die-cutting, gluing, folding, shaping, stacking, and counting into a single integrated flow. This saves labor time, reduces worker fatigue, and improves production quality.
4. What components make up the automatic baler unit?
The automatic baler consists of three modular departments: the paper feeding and finishing department, the packaging department, and the receiving department. It combines traditional mechanical engineering with electrical automation for a maintenance-free workflow.
5. How is the working gap of the printing machines adjusted?
All adjustments for the machine's working gaps are handled electronically through a centralized PLC system and a touch screen, ensuring high precision, speed, and ease of use.
6. What is the maximum production speed of these machines?
Speed varies by model configuration. The 920 model reaches a maximum speed of 300 pcs/min, the 1224 and 1426 models operate at up to 250 pcs/min, and the 1626 model operates at a maximum speed of 200 pcs/min.

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