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| Material Series | Details & Thickness Specification |
|---|---|
| Paper Series | Kraft paper: 40-350gsm, single-sided coated paper: 30-350gsm, copy paper: 15-350gsm, firecrackers and paper: 40-350gsm, paper money and incense: 25-350gsm, silicone paper: 50-350gsm, coated paper: 30-350gsm, dust-free paper: 25-350gsm, release paper: 40-350gsm, composite paper: 30-350gsm, thermal sensitive paper: 30-350gsm... |
| Plastic Film Series | PVC: 10-120micron, OPP: 10-120micron, PE: 12-120micron, PET: 12-120micron, CPP: 12-120micron... |
| Woven Series | Woven: 15-120micron, Weave fabric: 15-120micron, Toilet paper, leather... |
| Printing Width Item | 600mm | 800mm | 1000mm | 1200mm | 1400mm | 1600mm |
|---|---|---|---|---|---|---|
| Printing Color | 6(PC:6+0, 4+2, 5+1, 3+3) | |||||
| Printing Length | 16"-40cm / 26"-90cm | |||||
| Thickness of Plate | 1.14mm, 1.7mm, 2.28mm, 2.84mm, 3.94mm (Customized is available) | |||||
| Heating Method | Electricity heating | |||||
| Max. Oven Temp | Max. 80ºC (room temp. 20ºC) | |||||
| Web Fixing Method | Safety chuck + Air expanding shaft | |||||
| Plate Lifting System | Hydraulic press control | |||||
| Mechanical Speed | 300m/min | |||||
| Printing Speed | 80m-250m/min | |||||
| Anilox Cylinder | Ceramic anilox roller | |||||
| Register Precision | Longitude: ±0.10mm, Transverse: ±0.10mm | |||||
| Rewinder/Unwinder DIA | φ600mm ~ φ1000mm | |||||
| Total Power | 107kw ~ 110kw | |||||
| Weight | 10000kg | 11500kg | 13000kg | 14250kg | 16000kg | 17050kg |
| Master Power | 7.5kw | 7.5kw | 7.5kw | 10kw | 10kw | 10kw |
| Dimension (L*W*H) | 9.5m * 2.0m * 3.95m | |||||
| Part 1: Unwind & Rewind Unit | |||
|---|---|---|---|
| SN | Item | Qty | Specification |
| 1 | Air shaft | 2pcs | Roller Dia. 76mm (1pcs for unwind, 1pc for rewind) |
| 2 | Hydraulic station | 1 SET | Output hydraulic oil to the hydraulic cylinder on the machine |
| 3 | Ultrasonic Web guide | 1 SET | 1. After manual adjustment, change to automatic mode 2. Automatic edge position control |
| 4 | Corona treatment | 1 SET | Make the surface of the product have stronger adhesion before printing |
| 5 | Active unwinding | 1 set | Active unwinding reduces material stretching. Controlled by two servo motors. Two swing arms control the tension (one swing arm controls feeding tension, and one controls tension before discharging to the printing group). Equipped with pneumatic loading & unloading. |
| 6 | Cooling chiller | 1 set | Before winding, double-sided water-cooled double rollers prevent material sticking after winding before temperature falls. |
| 7 | Active rewinding | 1 set | Active winding reduces material stretching. Controlled by two servo motors. Two swing arms control tension (one controls tension from printing group to oven, and one controls winding tension). Rewinding pneumatic pressure roller makes material rewinding smoother. Equipped with pneumatic loading & unloading. |
| Part 2: Printing Unit | |||
|---|---|---|---|
| SN | Item | Qty | Specification |
| 1 | Central drum | 1 SET | 1. Made from superior alloy 2. Steel and precise dynamic balance and electroplated treatment 3. Installed high precision encoder to synchronize speed 4. Diameter: 0.8m 5. Central drum with water cooling control 6. Circular runout is within 0.01mm |
| 2 | Cooling chiller system | 1 SET | Central drum double wall assort with the chiller; water running and recycle inside of central drum to keep surface temperature 30ºC (takes 90 days to make). |
| 3 | Automatic lubrication | 1 SET | Lubricate the big gear of the center drive |
| 4 | Gear sleeve type Ceramic anilox | 4 Pcs | 1. Transfer ink evenly 2. Range: 100-1000 LPI 3. Diameter: 156mm 4. Adopts concentric bearings to reduce circular runout 5. Ink transport bearing is enlarged to improve service life |
| 5 | Gear sleeve type Plate roller | 4 Pcs | 1. Standard 400mm for machine 2. Circumference: 400-900mm 3. Dynamic balance processing 4. Plate roller cover is fixed by bearings to reduce printing vibration |
| 6 | Chamber doctor blade | 4 sets | 1. Made from Aluminum alloy 2. Fast speed, does not spill ink 3. Closed type to reduce solvent volatilization 4. Coating surface treatment |
| 7 | Ink pump | 4 sets | 1. Automatic circle system 2. Double diaphragm pump |
| 8 | Servo Motor for registration | 4 SETS | 1. Motorized longitudinal and motorized transversal registration 2. Check video inspection to PLC |
| 9 | Hydraulic cylinder control | 4 SETS | Hydraulic cylinder controls printing roller backward/forward automatically by servo motor. When machine stops printing, hydraulic cylinder rises automatically. |
| 10 | Motor for Forward/backward | 4 SETS | Motor control printing group to move forward or backward |
| 11 | Video inspection with PLC | 1 SET | - Color register adjuster by PLC via checking printing quality on the video screen - Speed control - Temperature control - PLC supports English and Chinese languages |
| 12 | Crane | 1 SET | Easy to lift and lower printing rollers and anilox rollers. |
| 13 | Remoter | 2 SET | One controls the crane; one adjusts the plate roller to achieve color register. |
| Part 3: Drying Unit | |||
|---|---|---|---|
| SN | Item | Qty | Specification |
| 1 | Top main oven | 1 SET | 1. Air return design, frequency conversion drive, automatic adjustment of air volume and temperature (energy saving and convenient operation) 2. Equipped with exhaust fan to reduce VOC concentration in the workshop 3. Total power: 108kw |
| 2 | Color group oven | 3 sets | 1. Adopts Coanda effect bellows; controls air volume in and out to keep bellows dry 2. Bellows features closed design to avoid dry plates |
| Part 4: Transmission part | |||
|---|---|---|---|
| SN | Item | Qty | Specification |
| 1 | Transmission | 1 SET | Main motor servo + gear drive. |
| 2 | Aluminum roller | 1 SET | All aluminum rollers are oxidized, some with bearings for smoother transmission. Splitting roller shape provides better flattening. Dynamically balanced to reduce jumping at high speed. |
| 3 | Double roller web guide | 1 SET | Better control edge position before feeding into printing system |